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The Future of Pressing: Why Direct-Drive Tools Are Outpacing Hydraulics

When it comes to choosing the right press tool for plumbing, heating, or HVAC work, the age-old hydraulic system has a strong reputation. But as the industry evolves, direct-drive press tools are emerging as a smarter, more efficient solution for modern installers. With this in mind the new direct-drive tool Z-PRESS tool by Zupper is now available from stockists and supports the other tools in the range, PZ-1930 and PZ-1550.

So, what exactly is the difference—and why should you consider going direct-drive?

What Is a Direct-Drive Press Tool?

Unlike traditional hydraulic press tools that rely on a fluid-filled pump to generate pressing force, direct-drive tools use a brushless electric motor and gear system to deliver the power needed to press a fitting. This simplified system removes the hydraulic component altogether.

Key Benefits of Direct-Drive Over Hydraulic Press Tools

  1. No Hydraulic Fluid – No Leaks, No Hassle

Hydraulic tools require fluid to generate pressing force. Over time, seals can wear and fluid can leak—causing downtime and messy maintenance.
Direct-drive systems eliminate this risk completely, offering a dry, clean operation with fewer potential failure points.

  1. Lower Maintenance and Longer Service Intervals
    With fewer moving parts and no hydraulic circuit, direct-drive tools are inherently simpler.
    Fewer seals to replace
    No hydraulic oil changes
    Less internal wear over time
    This means longer service intervals, reduced downtime, and lower lifetime costs.
  2. Faster Cycle Times
    Direct-drive tools typically offer faster, smoother press cycles, with no delay while a pump builds pressure.
    Installers can move more quickly from joint to joint—especially valuable on large projects where time is money.
  3. Improved Tool Reliability
    Hydraulic systems are sensitive to cold, moisture, and dirt, which can affect pump performance.
    Direct-drive systems, especially those with sealed brushless motors, perform consistently in tough site conditions and across temperature ranges.
  4. Lighter and More Balanced Design
    Without the added weight of a hydraulic pump and fluid reservoir, direct-drive tools can be lighter and better balanced, reducing fatigue during overhead or repetitive work.
    Perfect for tight spaces and long days on site.
  5. Cleaner Environmental Footprint
    No hydraulic oil = no environmental disposal issues. This makes direct-drive tools more sustainable, especially on eco-conscious construction sites or projects with strict health & safety protocols.

Who Benefits Most?

  • Service engineers who work in tight spaces or domestic environments
  • Commercial installers who need to press hundreds of joints a day
  • Companies looking to reduce tool downtime and maintenance costs
  • Sustainable contractors aiming to reduce waste and environmental risks

The Bottom Line

Hydraulic press tools have served the trade well—but direct-drive is quickly becoming the new standard. With faster cycles, less maintenance, and greater reliability, direct-drive press tools are a cleaner, smarter choice for the modern installer.
Whether you’re upgrading your fleet or investing in your first tool, it might be time to leave the hydraulics behind. Z-PRESS by Zupper Tools offers a range of tools including the new MP-1930 direct-drive battery operated hand-tool that has a raft of accessories including various profile jaws, 180º jaws and presses up to 35 mm.